Discotom facts
- OptiFeed – intelligent feed control
- AxioWash* (Automatic cleaning)
- ExciCut for very hard materials
- MultiCut (Serial cutting – results in a number of slices.)
- Method Database
- Cut-off wheel database
Discotom-10 and Discotom-100 are versatile tabletop cut-off machines, designed to give you a cost-efficient opportunity to expand your cutting capabilities and streamline your cutting processes. Spacious, versatile, and easy to use, Discotom-100 and Discotom-10 deliver exceptional cutting flexibility, with more cutting options that let you clamp and cut all types of workpieces efficiently, with less effort and minimum deformation.
Fast and accurate
Newest cutting technologies, such as intelligent speed adjustment, deliver fast and accurate cuts. Select the hardness of the material to be cut, and the machine automatically sets the correct speed.
Exceptional versatility
When the wheel is clogged by removed material, it is possible to choose between the automatic Direct Cutting mode which uses a constant feed speed or Impact Cutting . The ExciCut manual cutting mode is used to section harder and larger workpieces. The automatic X-table option allows the user to access MultiCut to cut slices of the same or varying thickness, or cut precisely in specified positions.
Time-saving
The multifunction knob makes setting cutting process parameters quick and easy. Automatic speed setting saves time and lets the user apply the same wheel for different materials to avoid time-consuming wheel changes. Fast changing between manual and automatic cutting is enabled by the motorized cutting arm locking system, and the icon-based color display gives a complete overview of all the information you need.
KEY FEATURES THAT ENABLE GREATER VERSATILITY AND PRODUCTIVITY
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All-in-one
Discotom-100/-10 are versatile automatic and manual cut-off machines, all in one.
All-in-one
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Largest cutting table in its class
Measuring 620 x 270 mm, the Discotom cutting table is almost twice the size of competing machines. A large selection of clamping tools for the 10 mm T-slots make it easy to clamp workpieces of almost any shape or size.
Largest cutting table in its class
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Unmatched user friendliness
The icon-based user interface, the easy-to-operate multifunction knob and joystick, the automatic cleaning program AxioWash*, and the electric brake ensure easy operation and reduce the risk for user errors.
Unmatched user friendliness
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Latest cutting technologies
Discotom-100/-10 offers automatic and manual cutting capabilities. OptiFeed ensures the correct feed speed without compromising cut quality or wheel economy. Combine the manual cutting mode with ExciCut to allow faster cutting of even very hard materials.
Latest cutting technologies
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Automatic X-table
Use one of the four MultiCut functions of the optional automatic X-table to cut slices of the same or varying thicknesses, or cut your workpiece precisely in pre-defined positions.
Automatic X-table
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AxioWash*
Struers' patented* automatic chamber cleaning function that can be used every day to keep the machine in optimal working condition.* AxioWash is protected under EP Pat no. 1965947.
AxioWash*
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ExciCut
Speeds up manual cutting of hard materials.
ExciCut
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Method Database
Stores up to 20 cutting methods for quick and easy retrieval.
Method Database
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Cut-off wheel database
All Struers’ cutoff wheels are stored with recommended rotational speed and wheel thickness.
Cut-off wheel database
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Intelligent speed adjustment
Ensures the correct speed on Discotom-100 for a given cut-off wheel in combination with the hardness of the material. The same wheel can be used for different materials without sacrificing the quality of the cut.
Intelligent speed adjustment
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Line laser
The optional line laser enables precise alignment of the workpiece without having to move the cut-off wheel.
Line laser
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Cut-off wheel size
300 mm. (Discotom-100) and 250 mm. (Discotom-10) diameters.
Cut-off wheel size
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Safety features
Enhanced safety feature that if your sample isn't clamped correctly, the direction of the blade rotating ensures that the sample is directed to the cutting table. The safety chain catch (interlock and magnetic switch) prevents the cut-off wheel from starting while the hood is open and ensures the operator can't open the hood until the cut-off wheel stops spinning. The safety chain switch ensures that two handed operation need to be used for the X-Y table movement when the hood is open.
Safety features
Facts
Model types
Discotom is available in two variations, see specifications for details.
Discotom-100
Discotom-100 with fixed table
Automatic cut-off machine with variable spindle speed and variable automatic feed. 4.0 kW motor. For 300 mm (12") cut-off wheels. Cutting table with 10 mm T-slots. Recirculation Cooling Unit and clamping tools are ordered separately. Optional table unit can be used.
Discotom-100 with automatic X-table
Automatic cut-off machine with automatic X-table, variable spindle speed, and variable automatic feed. 4.0 kW motor. For 300 mm (12") cut-off wheels. Cutting table with 10 mm T-slots. Recirculation cooling unit and clamping tools are ordered separately. Optional table unit can be used.
Discotom-10
Discotom-10 with fixed table
Automatic cut-off machine with fixed spindle speed (2,850 rpm) and variable automatic feed. 2.2 kW
motor. For 250 mm (10") cut-off wheels. Cutting table with 10 mm T-slots. Recirculation Cooling Unit
and clamping tools are ordered separately. Optional table unit can be used.
Discotom-10 with automatic X-table
Automatic cut-off machine with automatic X-table, fixed spindle speed (2,850 rpm) and variable automatic
feed. 2.2 kW motor. For 250 mm (10") cut-off wheels. Cutting table with 10 mm T-slots. Recirculation
cooling unit and clamping tools are ordered separately. Optional table unit can be used.
Struers’ equipment is in conformity with the provisions of the applicable international directives and their appurtenant standards.
Struers’ products are subject to constant product development. Therefore, we reserve the right to introduce changes to our products without notice.
Technical Data
Discotom-100/-10 Technical Data Sheet
Struers Technical Data Sheets are designed to help you make the best choice of equipment for your particular purpose. You can find important information such as capacity and performance specifications, dimensions, weight, electrical data, noise levels, ambient conditions, and safety. In many cases you can also obtain an overview of accessories offering higher capacity and performance.
Download technical data sheet
Get Your Brochure for Discotom
Get the full introduction, descriptive visuals, and key feature descriptions to assist you in deciding on your choice of equipment.
• Explanatory photos
• Key feature descriptions
• Technical Data Sheet
Cutting consumables
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Abrasive cut-off wheels
Extremely hard ferrous metal (500 < HV < 1400).
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Abrasive cut-off wheels
Very hard ferrous metal (400 < HV < 800).
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Abrasive cut-off wheels
Hard Ferrous metal (275 < HV < 750).
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Abrasive cut-off wheels
Medium hard ferrous metal (200 < HV < 550).
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Abrasive cut-off wheels
Medium soft ferrous metal (100 < HV < 500).
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Abrasive cut-off wheels
Soft ferrous metal (75 < HV < 375).
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Diamond cut-off wheels
For materials with HV 500-2400.
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CBN cut-off wheels
For materials with HV 500-2400.
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Additives for cutting
For recirculation, cooling and cleaning.
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Correct preparation solutions
"True structures require proper and correct applications. Different material properties require broad application knowledge. Struers application specialists are experts in optimizing preparation methods, because application knowledge is necessary to select the correct preparation solutions. Your material – our application solutions.”
Birgitte Nielsen
Application Specialist, Struers ApS
MEET SOME OF OUR CUSTOMERS
Don’t make do with what we say! Look for the truth in the experiences of the people who use our equipment and knowledge. We asked a few of our loyal customers to tell us what they think is most important about Struers.
We are extremely satisfied with the highly skilled service delivered by Struers. They always meet our needs quickly and efficiently.BRP Powertrain GmbH & Co. KG (Austria) Herr Thomas Brunmair Supervisor Material Lab
We have been using Struers equipment and consumables for almost 30 years and have benefitted enormously from their unparalleled service and applications support.John Crane UK Ltd. UK Bill Taylor Materials & Forensics Engineer
My relationship with Struers dates back over many years. The reason is their expert advice, good service, and their use of our application laboratory in the case of difficult questions that are best resolved on-site.WWU Münster, Institut für Planetologie Ursula Heitmann Mineral Specimen Preparer